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Steel Steel is still the most popular material for the construction of ships because of its: -technical and economical benefits strength
The making of steel The various types of steel are made of iron (ore) and/or (steel-)scrap. During the process, the basic materials are heated up to approximately 1,600°C after which the refining process starts. During the process a number of unwanted elements, such as carbon, sulphur and phosphorus are skimmed off as slag. Depending on the type and quality of steel to be made, a refining process is chosen (basic oxygen transformer, electrical furnace and open furnace process) and completed. The differences in tensile strength, hardness and welding qualities are established by adding special additives, such as carbon, silicium, manganese, nickel, chrome, etc. in combination with heat treatment when making plate materials.
Steel classification Most small ships, up to a length of approximately 80 metres are built of what is commonly named steel 42. The value 42 refers to tensile strength (measured in kg/mm2). Instead of working with this tensile strength value, the yield value is used. The yield value refers to the yield stress that the steel can handle. Standard codes are used for this. 5235 and 5355 are two common steel types. 5235 has a yield stress of 235 N/mm2- This is the yield strength of steel 42. 355 N/mm2 is the yield strength of Steel 52, now 5355 and what is called High Tensile Steel and has a tensile strength of 52 kg / mm2. Good properties for welding are very important and are dependent on the carbon content, which has to be around 0.20%. 'Mild Steel' is a common name for the good weldable steel that is most used in shipbuilding. 5235 and 5355 are both often called 'Mild Steel'. Classification adds a letter to the yield value. This is A, B, D or E, which indicates the given yield stress, or Charpy-V value, at lower temperatures. Higher values are obtained by adjusting the content of carbon, manganese, phosphors, sulphur, silicon and aluminium. Grade A is steel is used most. D or E is used when thicker material is needed.
MARINHA DO BRASIL CENTRO DE INSTRUÇÃO ALMIRANTE BRAZ DE AGUIAR SUPERINTENDÊNCIA DE ENSINO
Nome de guerra do (a) aluno (a):_________________________________________No___________
When H is used (for example, AH, DH, EH), followed by a number (for example, 32, 36 or
Steel types Steel used as a construction material for ships and other structures can be subdivided into groups: a. Plate materials and profiles
Stainless steel Stainless steel is an alloy of steel, chrome (Cr) and nickel (Ni) and sometimes other elements. The surface of the steel is a neutralisation layer, which is an oxidized skin the colour of the metal. This protects the material beneath it from oxidation (corrosion). Stainless steel is more noble than ordinary steel and will therefore corrode less.
Aluminium and its alloys Aluminium is a very soft metal, but by choosing the right elements to form alloys, the strength and stiffness can be increased significantly. It is also non-magnetic, making it suitable for mine hunters. Even though it is not a noble metal, corrosion is limited because the metal is covered by a very dense oxide layer that protects the rest of the metal. If chemicals or electric currents remove the oxide layer, then corrosion will take place rapidly. The main advantage of using aluminium is its low weight. Despite the fact that aluminium is much softer than steel, it is much more difficult to work with. A drill sticks easily, it is much more difficult to smooth, a grindstone quickly clogs and it is impossible to weld it with common welding apparatus. Aluminium is used, for example, for complete superstructures of passenger ships, for light high speed craft and the main construction of mine hunters.
Copper and its alloys -Brass Brass is an alloy of the moderately noble copper and the less noble zinc. Aggressive water like seawater dissolves the zinc leaving the remaining copper very porous. Therefore brass is never used for parts that may come in regular contact with seawater. Brass is suitable for use in nipples, thermometers, manometers and many other shiny appliances. For instance, the binnacle fittings for the standard compass are often made of brass.
Nome de guerra do (a) aluno (a):_________________________________________No___________
QUESTIONARY
the steel grades commonly known as 5235 and 5355?
Polyester (GRP) or Glass Reinforced Epoxy (GRE)? Give two advantages of using GRP
for ship parts or hulls.
indicate? What is the main reason for selecting a grade like D or E over grade A?
ship construction? Name two specific structural areas on large ships where higher-rated
steels are typically used.
disadvantage mentioned regarding working with aluminium (e.g., machining, welding)?
desired level? What common name is given to these highly weldable steels?
to unwanted elements like carbon, sulphur, and phosphorus?
mentioned in relation to the ship's steel hull?
construction.