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Lab Report: Steering Component Inspection in DTEC 110 - Prof. Robert R. Cross, Lab Reports of Automobile Engineering

The procedures and instructions for conducting a steering component inspection in a dtec 110 lab. It includes the required service manuals, a list of components to be inspected, and the steps to measure and assess their condition. The components include steering knuckles, king pin bushings, tie rods, and wheel bearings.

Typology: Lab Reports

Pre 2010

Uploaded on 08/09/2009

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Name: __________________________
DTEC 110
Lab #2 – Steering Component Inspection
The service manuals required for this lab are the following.
From the Arvin Meritor Website listed under Service Manuals – Axles:
Front Non-Drive Steer Axles
Maintenance Manual 2 (Revised 10-03)
From the Road Ranger Website listed under Axle Service Manuals:
AXSM-0038: Steer Axles E1200I
List all the manufacturer’s data from the truck tag in the cab.
Front axle manufacturer and model:
_________________________________________________________________
What do all the numbers in the axle model refer to?
1. What is the purpose of draw key nuts?
2. What would be the result if the draw key nuts weren’t torqued properly?
Measure the steering knuckle vertical end play.
3. What was the steering knuckle vertical end play?
4. What would be the result if the steering knuckle vertical end play was too great?
Measure the upper and lower king pin bushing wear.
5. What was the upper king pin bushing wear?
6. What was the lower king pin bushing wear?
7. What would the result be if the king pin bushings were worn?
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Name: __________________________

DTEC 110

Lab #2 – Steering Component Inspection

The service manuals required for this lab are the following. From the Arvin Meritor Website listed under Service Manuals – Axles:  Front Non-Drive Steer Axles Maintenance Manual 2 (Revised 10-03) From the Road Ranger Website listed under Axle Service Manuals:  AXSM-0038: Steer Axles E1200I List all the manufacturer’s data from the truck tag in the cab. Front axle manufacturer and model: _________________________________________________________________ What do all the numbers in the axle model refer to?

  1. What is the purpose of draw key nuts?
  2. What would be the result if the draw key nuts weren’t torqued properly? Measure the steering knuckle vertical end play.
  3. What was the steering knuckle vertical end play?
  4. What would be the result if the steering knuckle vertical end play was too great? Measure the upper and lower king pin bushing wear.
  5. What was the upper king pin bushing wear?
  6. What was the lower king pin bushing wear?
  7. What would the result be if the king pin bushings were worn? 1

Measure the tie rod wear.

  1. What was the measurement for tie rod wear?
  2. What would the result be if the tie rods were worn?
  3. Are the tie rods on the Volvo correctly installed? Explain your answer. Measure the wheel bearing end play.
  4. Does the Volvo have conventional or unitized wheel ends?
  5. What was the measurement for wheel bearing end play?
  6. Why is wheel bearing endplay important in respect to steering alignment?
  7. Is there anything that you would replace in respect to the steering system/front axle on the Volvo? 2