Docsity
Docsity

Prepare for your exams
Prepare for your exams

Study with the several resources on Docsity


Earn points to download
Earn points to download

Earn points by helping other students or get them with a premium plan


Guidelines and tips
Guidelines and tips

MGMT250: Capacity Planning and Analysis, Study notes of Production and Operations Management

An overview of capacity planning and analysis in operations management. The importance of capacity planning, the different types of capacity, and methods for improving capacity and evaluating capacity alternatives. The document also includes an example problem and the use of breakeven analysis in capacity planning.

Typology: Study notes

Pre 2010

Uploaded on 08/07/2009

koofers-user-rj1
koofers-user-rj1 🇺🇸

10 documents

1 / 2

Toggle sidebar

This page cannot be seen from the preview

Don't miss anything!

bg1
MGMT250 Notes September 28, 2004
1. Initial Stuff
A. Schedule
1. Begin Strategic Capacity Analysis
2. H.W. Due next time.
3. Tour at Polar Bev. Nov. 9
2. Strategic Capacity Planning
Why are we concerned with these issues in operations?
This is long-term basic decisions that will drive the organization’s operations.
Capacity is how much “load” (in terms of time, volume, etc), that a process or system can handle.
Capacity Planning includes:
1. Type of capacity required (very dependent on process/product/or service) - e.g. take-out versus sit-
down restaurants will require different capacities. One is for atmosphere and quality, the other is
capacity to minimize waiting time.
2. How much capacity.
3. When is it needed. (long-term, short-term capacity planning).
When we get to aggregate planning we will discuss some shorter-term capacity planning models. Which
include people, equipment, inventory, etc.
A. Defining and Measuring Capacity (in more detail).
Three types of capacity have been identified by book:
1. Design Capacity - which is .....(ideal)
2. Effective Capacity - which is ...(real)
3. Actual Output - which is the actual output of a system.
These definitions are helpful in defining Efficiency and Utilization of Systems (which can also be
considered forms of productivity measures).
1. Efficiency = actual output/effective capacity
2. Utilization = actual output/design capacity.
Look at example problem to show you differences (which might be more meaningful?)
The issue to improving actual output is improving effective capacity.
Effective Capacity may be managed by:
1. Facility decisions - Layouts, size, expansion, location, all have implications for capacity.
2. Product/Service Factors - mix is important, similar repetitive services/products offer more effective
capacity.
3. Process Factors - what level of quantity/quality are you looking for and can provide.
4. Human Factors - learning, new workers, etc .
5. Operations factors, e.g. scheduling, coordination,
6. External factors.
Let us take a look at Tri-state Video
Developing Capacity Alternatives:
1. Take into consideration future capacity needs by building in flexibility. Golf Course Example.
2. Systems perspective, if you increase room capacity, how about parking? (also big picture …e.g. product
life cycle).
3. Capacity typically comes in discrete units.
4. Capacity needs (e.g. demand) may be volatile. Leveling capacity (complementary products for
seasonality).
5. Optimal costs may occur at different levels of capacity, make sure you know where optimal is.
Evaluating and Selecting Alternatives
a. Break Even Analysis
b. Financial (NPV – Cashflow Analysis)
c. Decision Theory (Covered Already)
pf2

Partial preview of the text

Download MGMT250: Capacity Planning and Analysis and more Study notes Production and Operations Management in PDF only on Docsity!

MGMT250 Notes September 28, 2004

1. Initial Stuff A. Schedule 1. Begin Strategic Capacity Analysis 2. H.W. Due next time. 3. Tour at Polar Bev. Nov. 9 2. Strategic Capacity Planning Why are we concerned with these issues in operations? This is long-term basic decisions that will drive the organization’s operations. Capacity is how much “load” (in terms of time, volume, etc), that a process or system can handle. Capacity Planning includes:

  1. Type of capacity required (very dependent on process/product/or service) - e.g. take-out versus sit- down restaurants will require different capacities. One is for atmosphere and quality, the other is capacity to minimize waiting time.
  2. How much capacity.
  3. When is it needed. (long-term, short-term capacity planning). When we get to aggregate planning we will discuss some shorter-term capacity planning models. Which include people, equipment, inventory, etc. A. Defining and Measuring Capacity (in more detail). Three types of capacity have been identified by book:
  4. Design Capacity - which is .....(ideal)
  5. Effective Capacity - which is ...(real)
  6. Actual Output - which is the actual output of a system. These definitions are helpful in defining Efficiency and Utilization of Systems (which can also be considered forms of productivity measures).
  7. Efficiency = actual output/effective capacity
  8. Utilization = actual output/design capacity. Look at example problem to show you differences (which might be more meaningful?) The issue to improving actual output is improving effective capacity. Effective Capacity may be managed by:
  9. Facility decisions - Layouts, size, expansion, location, all have implications for capacity.
  10. Product/Service Factors - mix is important, similar repetitive services/products offer more effective capacity.
  11. Process Factors - what level of quantity/quality are you looking for and can provide. 4. Human Factors - learning, new workers, etc. 5. Operations factors, e.g. scheduling, coordination, 6. External factors. Let us take a look at Tri-state Video Developing Capacity Alternatives:
  12. Take into consideration future capacity needs by building in flexibility. Golf Course Example.
  13. Systems perspective, if you increase room capacity, how about parking? (also big picture …e.g. product life cycle).
  14. Capacity typically comes in discrete units.
  15. Capacity needs (e.g. demand) may be volatile. Leveling capacity (complementary products for seasonality).
  16. Optimal costs may occur at different levels of capacity, make sure you know where optimal is. Evaluating and Selecting Alternatives a. Break Even Analysis b. Financial (NPV – Cashflow Analysis) c. Decision Theory (Covered Already)

d. Waiting Line Analysis (queueing theory) What is the BE equation? Look at B.E. Analysis Evaluating and Selecting Alternatives, using Breakeven (BE) analysis (Book Calls it Cost-Volume Analysis). Many approaches for use of BE Analysis. The necessary Equations are: Profit = Total Revenues –Total Costs (or) P = TR – TC Total Cost = Fixed Costs + Variable Costs * (Quantity) (or) TC = FC + VC (Q) Total Revenues = Price (Quantity) (or) TR = R (Q) Breakeven means that Profit = 0. FC So at B.E. TR = TC and Q = ----------------- VC - R Steps in Typical Analysis:

  1. Accumulate Data.
  2. Put Data into total profit or cost equations.
  3. Determine which breakeven points to calculate.
  4. Calculate Breakeven points.
  5. Evaluate Problem And another use of B.E. analysis to Evaluate Capacity Alternatives. Let’s consider a problem: A company is looking to expand capacity by building a new plant in one of three locations A, B, or C. If they build in A it will initially cost $90,000 with the cost of producing products at $ per unit. Producing at location B will require that they build the facility for a total cost of $160000 with the cost of $4 per product to produce at that plant. The final location will cost $125,000 to build but the cost per unit to produce a product is $5 per unit. Question that needs to be answered is which plant can be selected based on profit or cost of alternative over range of capacities (volumes). A Breakeven point is the capacity (volume) where one alternative’s cost (profit) is equal to another alternative’s cost (profit). (a little different than book’s, but necessary for HW.) A volume or capacity that is larger or smaller will tend to favor one alternative process versus another. Information needed is: 1) initial investment or fixed cost (fixed cost), and 2) variable cost based on volume produced on system. Assume linear relationships between volume and cost per unit. General Revenue Equation is: TR = Price *(Q) General Total Cost Equations are: Total Cost = Fixed Cost + Variable Costs * (Volume) TC = FC + VC (Q) Three Alternatives available, what are they?

Find breakeven find points (along Quantity axis) where TC1 = TC2, TC2 = TC3 and TC1 = TC3 (or

do we need to find all breakeven points?) Let’s Graph Lines first.

Calculate necessary Breakeven points.

Let’s take a look at graph and answer questions. What are limitations of this approach? Other costs? Other measures?