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A comprehensive set of questions and answers related to the minnesota special engineer boiler license exam. It covers various aspects of boiler operation, including safety procedures, maintenance, and troubleshooting. A valuable resource for individuals preparing for the exam, offering insights into the key concepts and practical knowledge required for successful licensing.
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The purpose of the expansion tank is to? Answer: Provide for expansion and contraction of the water volume as its temperature varies
On a hot water boiler, what is the purpose of the vent valve? Answer: To make sure there is water in the boiler and to vent out any trapped air
If the safety valve or A.S.M.E. safety relief valve leaks what would you do? Answer: Have the valve repaired or replaced
Tri-cocks or gauge cocks are used on a steam boiler to indicate? Answer: The true water level inside the boiler
On a steam or hot water boiler, the safety valve or safety relief valve could be tested by? Answer: Lifting the lever on the valve or raising the pressure until they operate
Before starting a steam or hot water boiler what should you check for? Answer: Water in the boiler
Bottom blow down valves are provided for both steam and hot water, true or false? Answer: True
Safety valves or SRV's should be manually tested at least? Answer: Quarterly, every 90 days
The low water cut off is one of the most important electrical/mechanical devices on your boiler, how often should it be tested? Answer: Monthly
On a hot water boiler, the control called the operator will? Answer: On temperature decrease=start, on temperature increase=stop
On a steam boiler, what is a siphon or pig tail used for? Answer: To protect the steam gauge from too high of a temperature
What is one reason causing the expansion tank to fill with water? Answer: Air leaks out by the gauge glass fittings
What would you do if you came into the boiler room and found no water in the boiler? Answer: Shut off the burner and allow the burner to cool
The most dangerous action the boiler operator can take when a dangerously low water condition exists is to? Answer: Add water to the boiler
What is the purpose of the bottom blow down on a steam boiler? Answer: To remove sludge and sediment and to drain the boiler
How should you open a blow off valve? Answer: Slowly
How do you cool a boiler? Answer: Slowly
What is the combustion called when soot and smoke are formed? Answer: Incomplete
What is the result of soot and smoke being formed? Answer: Loss of efficiency
What is the combustion process using the theoretical amount of air? Answer: Perfect
A 40hp boiler can be left unattended for? Answer: 24hrs
A 25hp boiler can be left unattended for Answer: 24hrs
How are cast iron sectional boilers held together? Answer: Bolts
At what pressure do you need two blowoff valves? Answer: 100psi
Who is responsible for the boiler inspection? Answer: Owner/engineer
Under 200hp, how often do you check low water cutoff? Answer: Depends on the type of boiler
What is the minimum graduation of a pressure gauge? Answer: 1.5 times setting of the safety valve
What is combustion? Answer: Oxygen combined with an element that results in heat
Minimum information in the log book? Answer: Who, what and when
What is the formula for efficiency? Answer: Output divided by input
What device is used to remove air and condensate? Answer: Steam trap
What are the three ways that heat transfers? Answer: Conduction, convection and radiation
What is required on the low water cutoff on a hot water boiler? Answer: Manual reset
What will increase efficiency? Answer: High Btu fuel and reduce soot and scale
What is an economizer and where is it located? Answer: Pre heats water, after boiler exit
What is a preheater? Answer: Preheats combustion air
What is a pyrometer? Answer: Temperature sensing device
What is latent heat? Answer: The heat required to change the state of matter without changing temperature.
Which tubes in a boiler are the easiest to change? Answer: Fire tubes
If the pressure increases inside a boiler what also increases? Answer: Boiling point
If pressure decreases inside a boiler what will increase? Answer: Volume
How does the low water cut off protect an auto fired boiler? Answer: Shuts the burner down
What will cause a furnace explosion? Answer: Excess fuel and a source of ignition
After blowing down the gauge glass and observing the water reentering the glass, you are looking for? Answer:
The water level to rise quickly and stop at the previous level
Where would an exemption certificate be posted? Answer: Boiler room
A low water cut out or trip off will operate when the water level is? Answer: Slightly below normal
As you look at the gauge glass, if a pencil is placed on the other side looking through the water, the pencil will appear? Answer: Distorted/broken
An expansion tank would be used on which type of boiler? Answer: Hot water
Where would you find a sail switch?
Answer: Air leaks out by the upper gauge glass fitting?
On a steam boiler, what is the purpose of the siphon? Answer: To change the steam to water and protect the steam gauge/controls
How would you use tri-cocks? Answer: Start at the bottom and work up
What are three reasons for the bottom blow down on any boiler? Answer: To drain the boiler, to remove mud, to remove sludge
During operation of a boiler, if you cannot find water in the boiler you should? Answer: Shut off the burner
What is the purpose of the low water cut out on a boiler?
Answer: To shut off the burner
An apprentice engineer must have what kind of license? Answer: Special
An altitude gauge would be used on a? Answer: Hot water boiler
Boiler crosses are used on what connections? Answer: Water column
A gauge glass would be used on what kind of boiler? Answer: Steam boiler
Why would a relief valve on a hot water boiler be tested at the factory on steam first, then on the water set pressure?
A low limit control will keep the burner on low fire until the water temperature in the boiler has reached? Answer: 150 degrees
What device should be installed on a hot water boiler to alert operator that raw water is being taken on? Answer: Water meter
If a hot water boiler became low on water would the pressure relief valve open to prevent an explosion when the pressure increased? Answer: Yes, it would operate at its set pressure
What is the device that prevents thermal shock in a hydronic boiler? Answer: Low limit control
Expansion tanks that operate at high pressures must be built according to what section of the A.S.M.E.? Answer: VIII
If a hot water boiler has a pressure reducing (make-up) valve, what should be attached on the boiler side of the valve? Answer: Relief valve
High temperature hot water can be converted to steam by using a? Answer: Heat exchange
Hot water boilers using anti-freeze must have inhibitors added and be of? Answer: Ethylene glycol base
What should the concentration of the ethylene glycol base antifreeze be? Answer: At least 33% but not more than 66%
What is the purpose of the runaround pump? Answer: