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Hot Melt Extrusion in Pharmaceuticals: Process, Applications, and Excipients, Study notes of Pharmaceutical Chemistry

Hot melt extrusion is a process used in pharmaceuticals to improve drug solubility and bioavailability, particularly for poorly soluble drugs. This technology involves dispersing the active pharmaceutical ingredient (api) at the molecular level in a carrier material, which is then extruded and cooled to form a solid solution. Hot melt extrusion can also be used to prepare sustained and controlled release formulations, parenteral reservoirs, local drug delivery systems, and targeted release formulations. The process flow of hot melt extrusion involves melting the api and carrier material, mixing them evenly, removing moisture, and extruding the material through a screw extruder. An overview of the process, applications, and excipients used in hot melt extrusion in the pharmaceutical industry.

What you will learn

  • What is hot melt extrusion and how is it used in the pharmaceutical industry?
  • What are the advantages of using hot melt extrusion to improve drug solubility and bioavailability?
  • What are some applications of hot melt extrusion in pharmaceuticals beyond improving drug solubility?

Typology: Study notes

2020/2021

Uploaded on 05/27/2022

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Hot Melt Extrusion Excipients
Hot melt extrusion is the process by which the bulk drug is dispersed at the
molecular level of the matrix to form a solid solution, thus facilitating the
development of low solubility products. Hot melt extruding agent helps dissolve,
bond, stabilize and control release. We have professional production equipment
and management experience, can customize different specifications and quality
requirements of hot melt extrusion, and produce the corresponding products
according to customers' prescriptions.
Process Flow of Hot Melt Extrusion
Hot melt extrusion process, the API and the carrier, and a variety of
complementary makings after joining extruder, in under the action of
mechanical force, tank heating, first of all, the material melt, then scattered
mixed make active pharmaceutical ingredient and various auxiliary materials
evenly dispersed in carrier, small molecules will be further degradation and
remove moisture from the material, in the end by the extruder screw extrusion
materials from the nose. After the material is extruded from the extruder, it can
be cooled in a variety of ways. Finally, crush, cut or rewind as required.
Application of Hot Melt Extrusion in the Field of Pharmaceuticals
Improve Drug Solubility and Bioavailability
The biopharmaceutical classification system (BCS) classifies drugs into 4
categories based on their solubility in water and permeability in the intestines.
The solubility of category II and category IV drugs is poor, and 40% of the drugs
are currently on sale. 80% to 90% of the drugs under research are classified
into categories II and IV, so the improvement of the solubility of such drugs is of
great significance for improving their absorption. At the same time, the BCS II
and IV APIs that are in the development stage will continue to grow, as shown
in the figure below.
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Hot Melt Extrusion Excipients

Hot melt extrusion is the process by which the bulk drug is dispersed at the molecular level of the matrix to form a solid solution, thus facilitating the development of low solubility products. Hot melt extruding agent helps dissolve, bond, stabilize and control release. We have professional production equipment and management experience, can customize different specifications and quality requirements of hot melt extrusion, and produce the corresponding products according to customers' prescriptions. Process Flow of Hot Melt Extrusion Hot melt extrusion process, the API and the carrier, and a variety of complementary makings after joining extruder, in under the action of mechanical force, tank heating, first of all, the material melt, then scattered mixed make active pharmaceutical ingredient and various auxiliary materials evenly dispersed in carrier, small molecules will be further degradation and remove moisture from the material, in the end by the extruder screw extrusion materials from the nose. After the material is extruded from the extruder, it can be cooled in a variety of ways. Finally, crush, cut or rewind as required. Application of Hot Melt Extrusion in the Field of Pharmaceuticals Improve Drug Solubility and Bioavailability The biopharmaceutical classification system (BCS) classifies drugs into 4 categories based on their solubility in water and permeability in the intestines. The solubility of category II and category IV drugs is poor, and 40% of the drugs are currently on sale. 80% to 90% of the drugs under research are classified into categories II and IV, so the improvement of the solubility of such drugs is of great significance for improving their absorption. At the same time, the BCS II and IV APIs that are in the development stage will continue to grow, as shown in the figure below.

Fig. 1 Classification of the Biopharmaceutical Classification System (BCS) Preparation of Sustained and Controlled Release or Delayed Release Formulations As an increasingly mature drug delivery system, sustained and controlled release preparations have been widely used in drug development. However, the development of slow and controlled release formulations of poorly soluble drugs still faces many problems that need to be solved urgently. The emergence of HME technology has greatly promoted the application of solid dispersions in the field of sustained and controlled release formulations. Parenteral Reservoirs and Local Drug Delivery Systems The traditional method for preparing skin, mucous membranes or wound care membranes-the salivation method, requires the use of organic solvents or aqueous solutions, so it is not suitable for drugs that are sensitive to moisture. Preparation of a Targeted Release Formulation HME can choose polymers and excipients flexibly, and has been applied to the research of targeted formulations. Mask the Bad Taste of the API Through HME technology, API and polymer form intermolecular interactions, thereby embedding bitter drugs in the carrier material, thereby achieving the