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GCSE Engineering: AQA Past Paper Questions and Answers, Exams of Engineering

A series of questions and answers related to gcse engineering, covering topics such as polymers, manufacturing processes, surface finishes, joining techniques, safety hazards, lubrication, cams, material properties, electronic devices, and rapid prototyping. It includes explanations of various engineering concepts and processes, along with advantages and disadvantages of different methods. Designed to test and reinforce understanding of key engineering principles and practices, making it a valuable resource for students preparing for exams or seeking to deepen their knowledge in the field. It provides a comprehensive overview of essential topics in engineering, suitable for high school students.

Typology: Exams

2024/2025

Available from 06/02/2025

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GCSE engineering AQA:past paper
3,Updated
The list below shows a range of different polymers identify the thermosetting polymers A Acrylic B Epoxy
C Melamine D Nylon E Polycarbonate F Polystyrene - correct answer B Epoxy
C Melamine
Which one of the following materials is manufactured from layers of timber, bonded together with an
adhesive?
A Ceramic B Medium Density Fibre board C Nylon D Plywood - correct answer D Plywood
What is the name of the force that opposes the forward motion of an aircraft through the air? - correct
answer Drag
Shade one circle that gives the name of the process described below. High pressure and temperature
are used to make products from metal powder.
A Die casting B Etching C Fused deposition D Sintering - correct answer D Sintering
Figure 2 shows a mass-produced aluminium tray.The tray has been made using a... - correct answer a
press forming process
Figure 2 shows a mass-produced aluminium tray.The moulds used in the process are usually made from..
- correct answer high carbon steel because the mould material needs to be very hard.
A steel bracket is to be used in a garden. Name a suitable surface finish that could be applied to the
bracket - correct answer Paint
Give three reasons why a surface finish might be applied to a bracket - correct answer • Prevent
corrosion.
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GCSE engineering AQA:past paper

3,Updated

The list below shows a range of different polymers identify the thermosetting polymers A Acrylic B Epoxy C Melamine D Nylon E Polycarbonate F Polystyrene - correct answer B Epoxy C Melamine Which one of the following materials is manufactured from layers of timber, bonded together with an adhesive? A Ceramic B Medium Density Fibre board C Nylon D Plywood - correct answer D Plywood What is the name of the force that opposes the forward motion of an aircraft through the air? - correct answer Drag Shade one circle that gives the name of the process described below. High pressure and temperature are used to make products from metal powder. A Die casting B Etching C Fused deposition D Sintering - correct answer D Sintering Figure 2 shows a mass-produced aluminium tray.The tray has been made using a... - correct answer a press forming process Figure 2 shows a mass-produced aluminium tray.The moulds used in the process are usually made from..

  • correct answer high carbon steel because the mould material needs to be very hard. A steel bracket is to be used in a garden. Name a suitable surface finish that could be applied to the bracket - correct answer Paint Give three reasons why a surface finish might be applied to a bracket - correct answer • Prevent corrosion.
  • Improve the visual appeal/appearance.
  • Help improve resistance to scratching Give two advantages of using threaded fastenings, such as nuts and bolts, to join pieces. - correct answer • No need to clean/flux the pieces.
  • No requirement to heat the pieces.
    • Will not cause heat distortion. Give two advantages of hard soldering the pieces together. - correct answer • With soldering, the metal pieces are not melted.
  • Lighter product than using nuts/bolts.
    • No need to be able to access both sides of the tray. Name two other processes that use heat, and can be used to join the pieces together. - correct answer 1.brazing 2.welding Describe two safety hazards and suitable precautions when using powered machinery such as lathes and milling machines. - correct answer 1.Getting hair caught in machine-tie hair up 2.Getting material in eyes-wear goggles Discuss two reasons why car engines are lubricated. - correct answer • Helps to prevent wear.
  • Reduces friction between moving parts. Explain the function of cams in a car engine. - correct answer • Control the valves.
  • Open and close the valves. Frames for racing bicycles are often made from carbon-fibre reinforced polymer (CRP). Give three reasons why CRP is suitable for bicycle frames. - correct answer • CRF is very strong.
  • Very rigid material.
  • Can be messy to apply.
  • Can chip/scratch off, not as durable.
  • Surface must be prepared.
  • Many need a number of coats The manufacturer has decided that the castor wheel housing needs to have a surface finish applied. The manufacturer can choose painting or dip coating. Evaluate the advantages and disadvantages of each method. part 3 - correct answer Dip coating Advantages
  • Coated with a thin layer of polyethylene plastic to protect it from corrosion.
  • Good corrosion resistance.
  • Different colours are available The manufacturer has decided that the castor wheel housing needs to have a surface finish applied. The manufacturer can choose painting or dip coating. Evaluate the advantages and disadvantages of each method. part 4 - correct answer Disadvantages
  • More labour-intensive process.
  • Metal must be thoroughly cleaned.
  • Metal must be heated so extra safety considerations.
  • Specialised equipment required. equipment used to bend the metal shape to 90 degrees - correct answer bending jig Describe the difference between brazing and welding. part 1 - correct answer • In welding, the base metal is melted so the two parts fuse. Filler wire of similar material is used to support the join.
  • To achieve this, much higher temperatures are used than in brazing. Describe the difference between brazing and welding. part 2 - correct answer • In brazing, a dissimilar material is used as a filler. The base metal is not melted, and filler metal is used to create the join.

Name one process that can be used to produce these aluminium components. - correct answer • 3D printing A new engineering company is setting up in a local community. Discuss the advantages and disadvantages of the engineering company for the local community. Include in your answer:

  • impact on society
  • impact on the local economy. part 1 - correct answer Impact on society
  • Improves opportunities for people in the community.
  • May provide skilled jobs for people.
  • May provide jobs across a wide range of roles and skills and in local suppliers. A new engineering company is setting up in a local community. Discuss the advantages and disadvantages of the engineering company for the local community. Include in your answer:
  • impact on society
  • impact on the local economy. part 2 - correct answer Impact on the economy
  • May put existing engineering companies out of business.
  • Engineering companies add value to the local and UK economy.
  • The engineering projects may contribute to improved technology, infrastructure etc. State the function of the transistor within the circuit. - correct answer The transistor acts as a switch or amplies the current. Name one audible output device that could be used instead of the buzzer. - correct answer Piezo sounder

bearing usage - correct answer To control motion and reduce friction between moving parts. Name the type of strength the cable in a pulley system must have - correct answer Tensile strength. Describe how the strength of the pulley cable could be tested. - correct answer • Tensile strength tests attempt to stretch or pull a material apart.

  • The cable is subjected to a pulling force until it fails. State the two main functions of a pulley system. - correct answer • To transfer power within a system.
  • Change the direction of the effort. Components can be manufactured using rapid prototyping (3D Printing) methods. Analyse the advantages and disadvantages of using this method to manufacture components. part 1 - correct answer Advantages
  • Repeatable process.
  • Component is made in one operation.
  • Less waste. Components can be manufactured using rapid prototyping (3D Printing) methods. Analyse the advantages and disadvantages of using this method to manufacture components. part 2 - correct answer disadvantages
  • Harmful emissions.
  • Manufacturing job losses.
  • Energy consumption