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Course Syllabus
AUT 124 Engine Repair I^ CTPG
CREDIT HOURS:
CONTACT HOURS:
COURSE DESCRIPTION:
Pre-requisite: AUT 114, AUT 115, AUT 116 and AUT 117 Engine repair is the study of basic theory, design, service, and diagnosis of live automotive engines. Practical application of diagnosis, removal, inspection, measurement, repair, installation, and safety procedures will also be taught.
EXPECTED OUTCOMES
EXPECTED COMPETENCIES
Course Syllabus
Industry Information •Identify various career types in the automotive field Identify the eight Automotive Service Excellence (ASE) service areas for technicians and the components included in each. Identify career opportunities directly related to the automotive technology field. Identify various methods used to pay automotive technicians. Identify the difference between a union and a non-union shop.
Shop Safety For every task in Engine Repair, the following safety requirements must be strictly enforced: Comply with personal and environmental safety practices associated with clothing; eye protection; hand tools; power equipment; proper ventilation; and handling, storage, and disposal of chemicals/materials in accordance with local, state, and federal safety and environmental regulations.
•Identify protective clothing and equipment and their proper use; proper shop behavior; principles of fire safety; and federal regulations concerning hazardous material and shop safety.
Describe how to select individual personal protective clothing and equipment. oIdentify the dangers of improper behavior in the shop. Identify the importance of proper grooming and hygiene. Identify the classes of fires and the types of fire extinguishers. Identify the use of a fire blanket. Identify general fire emergency procedures. Identify the Occupational Safety and Health Administration (OSHA) regulations. Identify the Environmental Protection Agency (EPA) regulations. Identify the safe use of fire protection equipment Identify the safe use of shop equipment following Environmental Protection Agency (EPA) and Occupational Safety and Health Act (OSHA) regulations
Identify and explain the safe and proper use of chemicals
Identify the types and uses of solvents. Identify the types and uses of soaps and cleaning solutions. Identify the types and uses of oils. Identify the types and uses of greases. Identify the types and uses of specialty additives. Identify the types and uses of specialty chemicals. Describe the five general rules for using automotive chemicals. Complete the assignment sheet on lubricants. Complete the assignment sheet on lubricants. oIdentify gasses and the hazards they present. oIdentify the hazards of asbestos dust.
- Identify and explain the safe and proper use of basic hand tools Objective o Identify the types and uses of common end wrenches. O Identify the types and uses of socket set components.
Course Syllabus
and operation. O Identify the components of a typical internal combustion engine. O Identify the operation of the four-stroke-cycle internal combustion engine. O Identify basic types of engines. O Identify the basic principles of engine diagnosis. O Identify terms and definitions associated with engine performance tests and test results o Identify normal engine inspection procedures and the order of performing these inspections. O Identify the procedures for visually inspecting the engine, road testing the vehicle, and listening for engine noises. O Identify the procedures for diagnosing excessive oil consumption, excessive exhaust noise, and inappropriate exhaust color and odor. O Identify the principles of engine vacuum tests, cylinder power balance tests, cylinder compression tests, and cylinder leakage tests. O Identify the procedures for diagnosing engine problems revealed by performance tests.
- Research applicable vehicle and service information, such as internal engine operation, vehicle service history, service precautions, and technical service bulletins. P- Objective o Identify terms and definitions associated with internal combustion engine construction and operation. O Identify the components of a typical internal combustion engine. O Identify the operation of the four-stroke-cycle internal combustion engine. O Identify basic types of engines. O Identify the basic principles of engine diagnosis. O Identify terms and definitions associated with engine performance tests and test results o Identify normal engine inspection procedures and the order of performing these inspections. O Identify the procedures for visually inspecting the engine, road testing the vehicle, and listening for engine noises. O Identify the procedures for diagnosing excessive oil consumption, excessive exhaust noise, and inappropriate exhaust color and odor. O Identify the principles of engine vacuum tests, cylinder power balance tests, cylinder compression tests, and cylinder leakage tests. O Identify the procedures for diagnosing engine problems revealed by performance tests.
- Locate and interpret vehicle and major component identification numbers (VIN, vehicle certification labels, and calibration decals). P- Objective o Identify terms and definitions associated with internal combustion engine construction
Course Syllabus
and operation. O Identify the components of a typical internal combustion engine. O Identify the operation of the four-stroke-cycle internal combustion engine. O Identify basic types of engines. O Identify the basic principles of engine diagnosis. O Identify terms and definitions associated with engine performance tests and test results o Identify normal engine inspection procedures and the order of performing these inspections. O Identify the procedures for visually inspecting the engine, road testing the vehicle, and listening for engine noises. O Identify the procedures for diagnosing excessive oil consumption, excessive exhaust noise, and inappropriate exhaust color and odor. O Identify the principles of engine vacuum tests, cylinder power balance tests, cylinder compression tests, and cylinder leakage tests. O Identify the procedures for diagnosing engine problems revealed by performance tests.
- Inspect engine assembly for fuel, oil, coolant, and other leaks; determine necessary action. P- Objective o Identify terms and definitions associated with internal combustion engine construction and operation. O Identify the components of a typical internal combustion engine. O Identify the operation of the four-stroke-cycle internal combustion engine. O Identify basic types of engines. O Identify the basic principles of engine diagnosis. O Identify terms and definitions associated with engine performance tests and test results o Identify normal engine inspection procedures and the order of performing these inspections. O Identify the procedures for visually inspecting the engine, road testing the vehicle, and listening for engine noises. O Identify the procedures for diagnosing excessive oil consumption, excessive exhaust noise, and inappropriate exhaust color and odor. O Identify the principles of engine vacuum tests, cylinder power balance tests, cylinder compression tests, and cylinder leakage tests. O Identify the procedures for diagnosing engine problems revealed by performance tests.
- Diagnose engine noises and vibrations; determine necessary action. P- Objective o Identify terms and definitions associated with internal combustion engine construction and operation. O Identify the components of a typical internal combustion engine.
Course Syllabus
inspections. O Identify the procedures for visually inspecting the engine, road testing the vehicle, and listening for engine noises. O Identify the procedures for diagnosing excessive oil consumption, excessive exhaust noise, and inappropriate exhaust color and odor. O Identify the principles of engine vacuum tests, cylinder power balance tests, cylinder compression tests, and cylinder leakage tests. O Identify the procedures for diagnosing engine problems revealed by performance tests.
- Perform cylinder power balance tests; determine necessary action. P- Objective o Identify terms and definitions associated with internal combustion engine construction and operation. O Identify the components of a typical internal combustion engine. O Identify the operation of the four-stroke-cycle internal combustion engine. O Identify basic types of engines. O Identify the basic principles of engine diagnosis. O Identify terms and definitions associated with engine performance tests and test results o Identify normal engine inspection procedures and the order of performing these inspections. O Identify the procedures for visually inspecting the engine, road testing the vehicle, and listening for engine noises. O Identify the procedures for diagnosing excessive oil consumption, excessive exhaust noise, and inappropriate exhaust color and odor. O Identify the principles of engine vacuum tests, cylinder power balance tests, cylinder compression tests, and cylinder leakage tests. O Identify the procedures for diagnosing engine problems revealed by performance tests.
- Perform cylinder cranking compression tests; determine necessary action. P- Objective o Identify terms and definitions associated with internal combustion engine construction and operation. O Identify the components of a typical internal combustion engine. O Identify the operation of the four-stroke-cycle internal combustion engine. O Identify basic types of engines. O Identify terms and definitions associated with engine removal o Identify equipment and safety practices associated with engine removal o Identify the basic engine removal procedures o Identify special removal guidelines for transversely mounted engines in front-wheel-drive vehicles o Identify general removal guidelines for conventionally mounted engines in rear-wheel-drive vehicles and for transversely mounted engines in front-wheel-drive vehicles o Identify the terms and definitions associated with the automobile engine assembly o Identify the procedures for reassembling the short block assembly o Identify the procedures for completing the engine assembly
Course Syllabus
o Identify the procedures for final engine adjustments and pre-oiling o Identify the procedures for checking the engine systems before and after starting and running the engine
- Perform cylinder leakage tests; determine necessary action. P- Objective o Identify terms and definitions associated with internal combustion engine construction and operation. O Identify the components of a typical internal combustion engine. O Identify the operation of the four-stroke-cycle internal combustion engine. O Identify basic types of engines. O Identify terms and definitions associated with engine removal o Identify equipment and safety practices associated with engine removal o Identify the basic engine removal procedures o Identify special removal guidelines for transversely mounted engines in front-wheel-drive vehicles o Identify general removal guidelines for conventionally mounted engines in rear-wheel-drive vehicles and for transversely mounted engines in front-wheel-drive vehicles o Identify the terms and definitions associated with the automobile engine assembly o Identify the procedures for reassembling the short block assembly o Identify the procedures for completing the engine assembly o Identify the procedures for final engine adjustments and pre-oiling o Identify the procedures for checking the engine systems before and after starting and running the engine
Cylinder Head and Valve Train Diagnosis and Repair
- Visually inspect cylinder head(s) for cracks; check gasket surface areas for warpage and leakage; check passage condition. P- Objective o Identify terms and definitions associated with internal combustion engine construction and operation. O Identify the components of a typical internal combustion engine. O Identify the operation of the four-stroke-cycle internal combustion engine. O Identify basic types of engines. O Identify terms and definitions associated with cylinder heads o Identify the construction and functions of the cylinder head and valve train o Identify terms and definitions associated with diagnosis and repair of cylinder heads o Identify the procedures for removing and inspecting cylinder heads
- Remove and reinstall cylinder heads and gaskets; tighten according to manufacturer’s specifications and procedures. P- Objective o Identify terms and definitions associated with internal combustion engine construction and operation. O Identify the components of a typical internal combustion engine. O Identify the operation of the four-stroke-cycle internal combustion engine. O Identify basic types of engines. O Identify terms and definitions associated with cylinder heads
Course Syllabus
system
- Inspect, replace, and adjust drive belts, tensioners, and pulleys; check pulley and belt alignment. P- Objective o Identify terms and definitions associated with internal combustion engine construction and operation. O Identify the components of a typical internal combustion engine. O Identify the operation of the four-stroke-cycle internal combustion engine. O Identify basic types of engines. O Identify cooling system components o Identify the procedures for inspecting the coolant and cooling system and making repairs
- Inspect and replace engine cooling and heater system hoses. P- Objective o Identify terms and definitions associated with internal combustion engine construction and operation. O Identify the components of a typical internal combustion engine. O Identify the operation of the four-stroke-cycle internal combustion engine. O Identify basic types of engines. O Identify cooling system components o Identify the procedures for inspecting, replacing, and adjusting drive belts and hoses
- Inspect, test, and replace thermostat and gasket P- Objective o Identify terms and definitions associated with internal combustion engine construction and operation. O Identify the components of a typical internal combustion engine. O Identify the operation of the four-stroke-cycle internal combustion engine. O Identify basic types of engines. O Identify cooling system components
- Test coolant; drain and recover coolant; flush and refill cooling system with recommended coolant; bleed air as required. P- Objective o Identify terms and definitions associated with internal combustion engine construction and operation. O Identify the components of a typical internal combustion engine. O Identify the operation of the four-stroke-cycle internal combustion engine. O Identify basic types of engines. O Identify cooling system components o Identify the procedures for inspecting coolant and draining, flushing, and refilling the cooling system with recommended coolant
- Inspect, test, remove, and replace water pump P-
Course Syllabus
Objective o Identify terms and definitions associated with internal combustion engine construction and operation. O Identify the components of a typical internal combustion engine. O Identify the operation of the four-stroke-cycle internal combustion engine. O Identify basic types of engines. O Identify cooling system components
- Remove and replace radiator P- Objective o Identify terms and definitions associated with internal combustion engine construction and operation. O Identify the components of a typical internal combustion engine. O Identify the operation of the four-stroke-cycle internal combustion engine. O Identify basic types of engines. O Identify cooling system components
- Inspect, and test fans(s) (electrical or mechanical), fan clutch, fan shroud, and air dams. P- Objective o Identify terms and definitions associated with internal combustion engine construction and operation. O Identify the components of a typical internal combustion engine. O Identify the operation of the four-stroke-cycle internal combustion engine. O Identify basic types of engines. O Identify cooling system components
- Inspect auxiliary oil coolers; determine necessary action. P- Objective o Identify terms and definitions associated with internal combustion engine construction and operation. O Identify the components of a typical internal combustion engine. O Identify the operation of the four-stroke-cycle internal combustion engine. O Identify basic types of engines. O Identify the terms and definitions associated with lubricating system construction, inspection, and repair o Identify lubricating system components o Identify the procedures for inspecting and repairing the oil system o Identify the procedures for diagnosing problems with the lubricating system
- Inspect, test, and replace oil temperature and pressure switches and sensors. P- Objective o Identify terms and definitions associated with internal combustion engine construction and operation. O Identify the components of a typical internal combustion engine. O Identify the operation of the four-stroke-cycle internal combustion engine. O Identify basic types of engines. O Identify the terms and definitions associated with lubricating system construction, inspection, and repair
