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Instructions for calculating component values and temperature thresholds in a differential gap temperature control circuit using op-amps. Students will learn how to determine the settings of resistors r2, r7, and the voltage at tp2, as well as sketch the input/output response of the comparator u3 and identify temperature thresholds. Additionally, the value of r7 is calculated to activate the cooling fan relay.
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Spring 2000 gaphw.wp
ET 438b Continuous and Digital Control Differential Gap Controller
Refer to the schematic diagram below for the following questions. This circuit implements a differential gap temperature control using OP AMPs.
1.) Calculate the setting of R2 so that a sensor, S1, input of 50 F will give a voltage of 5.0 V at TP1. 2.) Determine the setting of R7 so that U3 has a 10 F deadband voltage scaled to be compatible with the input at TP1 Assume that Vsat = 0.8Vcc. 3.) Determine the voltage at TP2 so that the LTP of the comparator U3 will be 90 F. 4.) Calculate the value of R3 so that the voltage at TP2 is equal to the LTP value. 5.) Make a sketch of the input/output response of U3 and mark the input voltage values where 65 F, 95 F and 120 F are located. Also identify the voltages of the upper and lower trip points. 6.) Calculate the value of R7 so that the cooling fan relay will be activated when the control circuit detects an over temperature. (hFE = 200 for 2N3904) Use the 10 times rule to assure that Q1 goes into saturation. 7.) For what range of temperatures will LED1 be on?